Manual & Auto Start Control Modules

DSEG4500

Compact Single Genset Controller
The DSEG4500 Compact Single Genset Controller and DSEG4501 Compact Single Genset Controller with RS485 are part of the next-generation DSEG-Series platform, designed for versatility and performance. User-configurable for Remote Start (RS) or Automatic Mains (Utility) Failure (AMF) applications, they offer a robust feature set tailored to single genset operations.

Selected features include real-time monitoring of generator and load power, engine speed, oil pressure, coolant temperature, frequency, voltage, current, power, and fuel level. All critical data is displayed on a dedicated multi-line, text and icon high-resolution screen.
The DSEG4500 and DSEG4501 support both electronic J1939 (CAN) and non-electronic (alternator frequency sensing) engines, making them compatible with a wide range of fuel types including diesel, gas, and petrol. A generous number of flexible inputs, outputs, and protection features ensure adaptability for diverse applications. Fully programmable via the DSE Configuration Suite software, the DSEG4500 and DSEG4501 deliver the renowned DSE easy setup experience, providing seamless integration and control.

Product Variants:
G4500-01 - Compact Single Genset Controller
G4501-01 - Compact Single Genset Controller with RS485
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Overall (W x H x D)
142.6 mm x 118.6 mm x 48.5 mm / 5.61 ” x 4.66 ” x 1.91 ”

Panel Cut-Out (W x H)
118 mm x 92.0 mm / 4.65 ” x 3.62 ”

Maximum Panel Thickness
5 mm / 0.19”

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Product Highlights

Key Features

Key Features

Designed to protect and control a genset, genset breakers and mains (utility) breaker
Remote Start / AMF functionality in one controller
Wide range of control and protection features
Flexible connection and communication options
Multiple configuration possibilities
Simple user interface control
Integrated gasket (IP65 protection)
Separate FPE PIN and maintenance reset PIN
Manual front panel and automatic control modes
RS485 communications (G4501-01 only)

Specification

DC Supply

Continuous Voltage Rating
8 V to 35 V DC continuous

Cranking Dropouts Able to survive 0 V for 50 mS, providing supply was at least 10 V before dropout and supply recovers to 10 V. This is achieved without the need for internal batteries. Backlight will not be maintained during cranking.

Maximum Operating Current
200 mA at 12 V, 120 mA at 24 V

Maximum Standby Current
65 mA at 12 V, 35 mA at 24 V

Charge Fail Excitation Range
0 V to 35 V

Voltage Measurement

Measurement Inputs
3 Phase + Neutral
Remote Start Controller: Generator Only
Automatic Mains (Utility) Failure Controller: Generator and Mains (Utility)

Accuracy
±1 % Phase to Neutral
±2 % Phase to Phase
±0.05 Hz

Frequency Range
3.5 Hz to 75 Hz

Current Transformer Measurement

Measurement Inputs
Remote Start Controller: Generator Only
Automatic Mains (Utility) Failure Controller: Generator or Load

Current Range
0 A to 5 A

Accuracy
±1 %

Inputs

Analogue
3 (Negative Switching Digital Input, Resistive Analogue Input, Current Analogue Input or Voltage Analogue Input)

Digital
4 (Negative Switching Digital Input)

Outputs

Digital
6 (Positive Switching DC Outputs)

Auxiliary
1

Communications

USB B
1 Programming Port

CAN
1 CAN Port

RS485
1 Fully Isolated RS485 Port (G4501-01 Only)

Temperature

Operating Temperature
-30° C to +70 ° C / -22° F to +158 ° F

Storage Temperature
-40° C to +80 ° C / -40° F to +176 ° F

Dimensions

Overall (W x H x D)
142.6 mm x 118.6 mm x 48.5 mm / 5.61 ” x 4.66 ” x 1.91 ”

Panel Cut-Out (W x H)
118 mm x 92.0 mm / 4.65 ” x 3.62 ”

Maximum Panel Thickness
5 mm / 0.19”

Environmental Testing Standards

Electro-Magnetic Compatibility
BS EN 61000-6-2 - EMC Generic Immunity Standard for the Industrial Environment
BS EN 61000-6-4 - EMC Generic Emission Standard for the Industrial Environment

Electrical Safety
BS EN 61010 - Safety of Information Technology Equipment, including Electrical Business Equipment

Temperature
BS EN 60068-2-1 - Ab/Ae Cold Test -30 ºC
BS EN 60068-2-2 - Bb/Be Dry Heat +70 ºC Vibration
BS EN 60068-2-6 - Ten sweeps in each of three major axes, 5 Hz to 8 Hz at ±7.5 mm, 8 Hz to 500 Hz at 2 Gn

Humidity
BS EN 60068-2-30 - Db Damp Heat Cyclic 20/55 ºC at 95% Relative Humidity 48 Hours
BS EN 60068-2-78 - Cab Damp Heat Static 40 ºC at 93% Relative Humidity 48 Hours

Shock
BS EN 60068-2-27 - Three shocks in each of three major axes, 15 Gn in 11 ms

Degrees of Protection Provided by Enclosures
BS EN 60529 - IP65 - From the front of the module when installed into a control panel (Integrated Gasket)

Connection Diagram

DSEG4500 connection diagram

Product Variants

G4500-01
G4501-01